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Case Study / Thermal Power

Paper to Live at Reliance Power — Dahanu Thermal Power Station

Real-time log sheets & maintenance tracking

Implemented Since 2022|Dahanu, India|Log Sheets · Maintenance · Alerts
01 / عن العميل

Reliance Power — DTPS

Thermal Power Generation · Dahanu, India

From paper registers to a live plant-wide dashboard

Reliance Power's Dahanu Thermal Power Station (DTPS) operated for years on paper-based log sheets, with breakdown reporting and preventive maintenance scheduling spread across departments and shifts. In 2022, Merciglobal deployed a 6+ module digital platform — real-time log sheets, threshold-based alerts and structured maintenance tracking — bringing the entire plant onto one centralised dashboard.

نظرة سريعة
6+

Modules deployed

Real-Time

Threshold-based alerts

100%

Digital log capture

Plant-Wide

Centralised dashboard

02 / التحدي

قبل Merciglobal

  • Manual log sheets maintained across departments and shifts on paper
  • Delayed identification and reporting of breakdowns
  • No centralized, plant-wide monitoring system to spot trends across units
  • Missed preventive maintenance schedules due to manual tracking
03 / التحديات مقابل الحلول

كل تحدٍّ، حلٌّ مباشر

Manual log sheets maintained across departments and shifts on paper
Digital, shift-wise log sheets with real-time data entry from every station
Delayed identification and reporting of breakdowns
Threshold-based alerts with instant email notifications when readings cross safe limits
No centralized, plant-wide monitoring system to spot trends across units
Breakdown tracking with structured root-cause analysis built into the workflow
Missed preventive maintenance schedules due to manual tracking
Preventive maintenance scheduling with automated reminders to the responsible team
04 / الحل

Merciglobal Cloud ERP — منصة واحدة متكاملة

Pillar 01

Digital, shift-wise log sheets with real-time data entry from every station

Pillar 02

Threshold-based alerts with instant email notifications when readings cross safe limits

Pillar 03

Breakdown tracking with structured root-cause analysis built into the workflow

Pillar 04

Preventive maintenance scheduling with automated reminders to the responsible team

05 / النتيجة
Thermal operations no longer run on paper log sheets — readings, breakdowns and maintenance schedules are all live on a single plant-wide dashboard.
عن Merciglobal

مصمَّم للتعقيد التشغيلي

Merciglobal Systems Pvt. Ltd. شركة متخصصة في تطوير أنظمة ERP السحابية والبرمجيات المخصصة، تخدم عملاء في قطاعات لوجستيات الموانئ والشحن والتصنيع والورق والمنسوجات وصناعة المجوهرات الذهبية في الهند ودبي. تُبنى حلول ERP من Merciglobal لمواجهة التعقيد التشغيلي، بالجمع بين الخبرة المتعمقة في المجال وبنية برمجية رشيقة ومتكاملة.

المكتب الرئيسي

401, Trinity Cygnus, Udhna Magdalla Road,
Surat 395007, Gujarat, India

تواصل معنا

+91 76220-14301
info@merciglobal.com
www.merciglobal.com

Transform your operations like Reliance Power

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