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Case Study / Paper Manufacturing

6 Hours to 10 Minutes — Smart Cutting at Shah Paper

Cutting plans generated in minutes — not hours

Implemented Since 2018|Surat, India|Paper ERP · Smart Cutting
01 / عن العميل

Shah Paper

Paper Manufacturing · Surat, India

Smart automation for paper manufacturing

Shah Paper is a paper manufacturer where daily deckle planning — the cutting plan that turns large jumbo reels into customer-specified sheet sizes — was consuming six hours of Excel work and producing inconsistent results. In 2018, Merciglobal Cloud ERP replaced the spreadsheet workflow with smart automation, generating optimised cutting plans in minutes and connecting the result directly to production, FIFO-based inventory, quality control and accounting.

نظرة سريعة
~55%

Headline efficiency outcome

6h → 10m

Cutting plan time slashed

400+

Reports auto-generated

100%

Compliance handled in-system

02 / التحدي

قبل Merciglobal

  • Six hours wasted daily on Excel-based cutting plans
  • High trim loss and frequent manual errors in deckle planning
  • Inconsistent visibility across stock and inventory between cutting, production and dispatch
  • Quality control and accounting operating in disconnected silos
03 / التحديات مقابل الحلول

كل تحدٍّ، حلٌّ مباشر

Six hours wasted daily on Excel-based cutting plans
Smart automation for optimised cutting plan generation — minutes instead of hours, with lower trim loss
High trim loss and frequent manual errors in deckle planning
Complete flow from sales order → jumbo → reel → sheet tracking on a single platform
Inconsistent visibility across stock and inventory between cutting, production and dispatch
FIFO-based inventory management with integrated quality control
Quality control and accounting operating in disconnected silos
400+ built-in reports covering GST, billing and dispatch — all generated automatically
04 / الحل

Merciglobal Cloud ERP — منصة واحدة متكاملة

Pillar 01

Smart automation for optimised cutting plan generation — minutes instead of hours, with lower trim loss

Pillar 02

Complete flow from sales order → jumbo → reel → sheet tracking on a single platform

Pillar 03

FIFO-based inventory management with integrated quality control

Pillar 04

400+ built-in reports covering GST, billing and dispatch — all generated automatically

05 / النتيجة
Paper cutting plans are no longer a daily Excel chore — smart automation optimises every plan in minutes, with production, inventory and accounting kept in lock-step.
عن Merciglobal

مصمَّم للتعقيد التشغيلي

Merciglobal Systems Pvt. Ltd. شركة متخصصة في تطوير أنظمة ERP السحابية والبرمجيات المخصصة، تخدم عملاء في قطاعات لوجستيات الموانئ والشحن والتصنيع والورق والمنسوجات وصناعة المجوهرات الذهبية في الهند ودبي. تُبنى حلول ERP من Merciglobal لمواجهة التعقيد التشغيلي، بالجمع بين الخبرة المتعمقة في المجال وبنية برمجية رشيقة ومتكاملة.

المكتب الرئيسي

401, Trinity Cygnus, Udhna Magdalla Road,
Surat 395007, Gujarat, India

تواصل معنا

+91 76220-14301
info@merciglobal.com
www.merciglobal.com

Transform your operations like Shah Paper

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