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Industry Solution / Rapier Jacquard

Digitising
Rapier Jacquard
Weaving

Merciglobal ERP gives Rapier & Jacquard weavers complete control of the loom-floor — from design and card library to beam planning, real-time loom monitoring, 4-point inspection and bale-level despatch.

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Rapier Jacquard Weaving

Rapier Jacquard ERP Solution

Purpose-built for Rapier & Jacquard weaving units, our ERP connects design, warping, loom operations, inspection, despatch and accounting into a single real-time platform. Capture every pick, every stoppage and every meter — and convert them into actionable insight.

    Loom-Floor Visibility

    Live pick-rate, RPM, efficiency and downtime by loom, shift and operator.

    Design-to-Despatch

    Connect Jacquard card design through warping, weaving, inspection and finished-roll despatch.

    Yarn Reconciliation

    Style-wise yarn consumption vs standard with automatic wastage and shortage capture.

    Quality & Grading

    4-point inspection, defect mapping and A/B/C roll grading with mender re-routing.

Business Flow Modules

/ Categorised solutions for elite manufacturing

01

Design & Card Library

Design Master, VersioningJacquard Card PunchingEP / PP / Reed SetupRepeat & Effect MappingYarn Colourway LibraryDesign Costing & Approval
02

Beam & Warp Planning

Warping Plan, Beam MasterSizing & Loom AllocationBeam Knotting / Drawing-inBeam Mounting TrackingBeam Issue / Return Register
03

Loom Operations

Rapier & Jacquard Loom MasterShift-wise Production EntryPick Counter IntegrationStyle / Article ChangeoverLoom Stoppage & Reason LoggingOperator Productivity Tracking
04

Production Planning

Greige Production ScheduleOrder-wise Loom AllocationDaily Production Plan vs ActualPick / Meter TargetingStyle-Mix Optimization
05

Quality Control

4-Point Fabric InspectionDefect Capture & MappingRoll Grading (A/B/C)Mender / Repair WorkflowFinal Pass Certification
06

Yarn & Material Stores

Yarn Receipt & Lot MasterCone / Carton TrackingIssue Slips to WarpingReturnable Yarn InwardsWastage & Hard Waste Capture
07

Sales & Despatch

Order Booking, Style ReservationGreige / Finished Roll DespatchPacking List & Bale MarkingSales Invoice, E-InvoiceCustomer Schedule Tracking
08

Costing & Accounting

Style-wise CostingYarn Consumption ReconciliationGST, TDS, TCS, BRSJob-work & Outsourced WeavingLoom Hour Costing
09

Maintenance & HR

Preventive Maintenance ScheduleBreakdown Slip & MTTROperator Attendance, PayrollShift Rotation, IncentivesLoom-wise Efficiency Reports
10

Value-Added Processing

Dyeing / Printing Job In–OutVA Programs (In / Out)Job In / Job Out ChallansProcessing Receipts & ReturnsJobwork & Processing-Out BillingVA Fabric Issue / Delivery
11

Accounting & Finance

Auto-Posted Ledgers & Day BookVouchers — Journal, Cash, Bank, PDCBalance Sheet, P&L, Trial BalanceReceivables & Payables AgeingBank Reconciliation (Auto BRS)Interest, TDS & TCS Registers
12

GST & Statutory Compliance

GSTR-1 / 3B, B2B / B2CS / CDNRe-Way Bill & e-Invoice RegistersRCM & ITC-04 (Job Work)HSN Summary (Standard & Expanded)GSTR-2B Auto-MatchingTDS / TCS Returns & Registers
13

Masters & Data Model

Design, Quality & Catalogue MastersJala Type, Panna & Finish-PannaBeam Quality & Machine MastersAccount, Group & Cost-Centre MastersVendor / Customer with ApprovalHSN, Godown, Rack & Shade Masters
14

CRM, Complaints & Operations

Lead & Visit ManagementCustomer Complaint TrackingVisitor ManagementDocument Manager & VaultTask & CRM ConsoleVendor / Customer Approval Panels
15

Platform, AI & Security

Ask-AI Business AssistantOperations Dashboards & HeartbeatRoles, Permissions & Field ControlAudit Log, Login History, Delete-OTPSMS / Email / WhatsApp NotificationsMulti-Tenant Cloud & Mobile App

Loom-Floor Reports,
Analytics & Insights

Get absolute transparency into your weaving operations — from loom efficiency and design-wise margin to yarn reconciliation and greige inventory ageing.

1

Reports

Loom-wise efficiency, RPM & downtime reports, style-wise costing, yarn reconciliation, 4-point inspection summary, bale-wise despatch register and over 400 standard reports.

2

Dashboards

Loom-floor live dashboard, shift-wise production, design-wise margin, greige ageing and finance dashboards.

3

Benchmark Reports & Alerts

Auto-alerts for loom downtime, schedule slippage, yarn shortage and quality escalations with benchmark efficiency reports.

Weaving Analytics Dashboard

Features You Get

Key Differentiators, Features, Integrations, Automatically applied features

1

Loom Efficiency Monitoring

Real-time pick-rate, stoppage and efficiency tracking for every Rapier & Jacquard loom on the shop floor.

2

Jacquard Card Library

Centralized design and card library with versioning, repeat mapping and design-wise costing.

3

Greige Roll Traceability

Track every greige roll from beam mounting through inspection to customer despatch with bale-level traceability.

4

4-Point Inspection System

Built-in 4-point inspection, defect mapping and roll grading workflow with mender re-routing.

5

Yarn Reconciliation

Style-wise yarn consumption vs standard with automatic reconciliation and wastage analysis.

6

Multi-Unit / Multi-Shed

Manage multiple weaving sheds, loom groups and units from a single ERP with unit-wise dashboards.

7

Event Based Alerts

Auto-alerts for loom downtime, schedule slippage, yarn shortage and quality escalations.

8

Approval System

Multi-level approvals for design release, beam issue, quality grading and despatch.

9

Integrations

Email, WhatsApp, Cloud Telephony, E-invoice, GST & banking integrations out-of-the-box.

Automating Segments

Modules You Will Love

01 Inventory

End-to-end inventory automation covering raw materials, WIP, finished goods, job-work, multi-branch, and spares.

02 Integrated Accounting

Fully integrated accounting with GST, TDS/TCS, ledgers, BRS, and auto-posting from all modules.

03 Procurements

Streamlined procurement from indent to PO, GRN, quality check, returns, and cost calculation.

04 Production

Integrated production flow from sales order to planning, weaving processes, job-work, and inventory.

05 Stores

Advanced stores management with transfers, issues, wastage, scrap, and repairs.

06 Sales

Complete sales lifecycle with invoicing, returns, export docs, E-Invoice, and E-Way integration.

07 Payroll & Attendance

Automated payroll with attendance, production-based wages, advances, and loans.

08 CRM

Centralized customer management with leads, communication, and sales tracking.

Questions and Answers

Trusted By

Corporate Manufacturers Across India and the UAE.

150+ clients served. Six industries. One standard of delivery.

Reliance Power
Shrijee Group
JBGO
Sumeet Industries
K R Composites
SkyEngg
Client Outcomes

What Industry Leaders
Say.

Hear from the leaders who are redefining manufacturing through our integrated digital ecosystem.

Dharmesh Patel
Weaving

"Merciglobal ERP transformed our production tracking. The real-time insights are unparalleled."

Dharmesh Patel

Managing Director, Eagle Group, Surat

Mahendra Jain
Textile Manufacturing & Trading

"The integration between modules is seamless. We've seen a 30% reduction in lead times."

Mahendra Jain

Managing Director, B.K.Tex Group, Mumbai

Dipak Katiyare
Computer Sales & Services

"Deployment was surprisingly fast. The AI features help us predict maintenance before failures occur."

Dipak Katiyare

Founder & Managing Director, Radhe Computers, Surat

Transform your weaving business today

Digitize loom operations, reduce downtime, and improve efficiency with the world's most comprehensive Rapier & Jacquard ERP.

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